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How Do Sea Chests Work in Ice-Classed Vessels?

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On normal vessels, we usually see Low Sea Chest and High Sea Chest arrangements.
However, on the ice-classed vessel I am currently working on, the configuration is different.
Instead of a high sea chest, the system is arranged with a Low Sea Chest and an Ice Sea Chest.

This post explains how seawater cooling is managed safely in icy conditions.


General Sea Water Arrangement

Sea water pumps take suction from the sea water main lines.
In this vessel, the sea water main lines are not directly connected to the Low Sea Chest.
They are connected directly to the Ice Sea Chest only.

The Low Sea Chest is not used for seawater suction.
Instead, it is used mainly to discharge return water from the engine room main cooling system.


Return Cooling Water Control

Cooling water returning from the main cooling system can be directed to:

  • The Low Sea Chest, or
  • The Ice Sea Chest

This selection is controlled by a 3-way control valve.

In addition, there is an Isolation Valve between the Low Sea Chest and the Ice Sea Chest.
This valve is controlled by the IAS (Integrated Automation System).

The overall control logic is based on:

  • Water level in the Ice Sea Chest
  • Sea water temperature

The purpose is to ensure stable sea water suction and prevent ice blockage.


Normal Temperature Operation

If:

  • Ice Sea Chest water level is above 10.7 m from baseline, and
  • Sea water temperature is above 10°C

Then:

  • Return cooling water is directed by the 3-way valve to the Low Sea Chest
  • The water is discharged overboard normally

Low Temperature (Ice Condition) Operation

When sea water temperature drops below 10°C:

  • Return cooling water is directed to the Ice Sea Chest
  • The water is sprayed from the top of the Ice Sea Chest

This helps:

  • Maintain water temperature inside the Ice Sea Chest
  • Prevent ice formation
  • Improve suction conditions for sea water pumps

Ice Sea Chest Level Protection Logic

If Ice Sea Chest water level:

  • Drops below 10.7 m → IAS generates a Low Level Alarm
  • Drops below 9.5 m → IAS generates a Low-Low Level Alarm

At Low-Low Level:

  • IAS automatically opens the isolation valve
  • Sea water from the Low Sea Chest flows into the Ice Sea Chest
  • This helps restore water level and maintain suction

Air Vents and Heating Arrangement

To ensure that sea chests always remain full of water:

  • Air vent pipes are installed on all sea chests

To prevent freezing:

  • Air vent lines are fitted with heat tracing systems
  • Vent pipelines are polyethylene coated to prevent ice buildup along the line

Sea Chest Heating and Piping

All sea chests are equipped with:

  • Steam heating coils / steam heating lines

These heating lines:

  • Prevent ice formation inside the sea chest
  • Help maintain seawater temperature during extreme cold conditions

Although return cooling water is discharged through the Low Sea Chest:

  • Bilge Water Separator discharge
  • Clean drain pump discharge
  • Boiler blowdown
  • Bilge discharge

are routed through separate overboard sea chest.

This prevents:

  • Chemicals
  • Oil residues
  • Solid particles

from entering the sea water cooling system.


Extreme Ice Conditions – Emergency Operation

If ice becomes so thick that:

  • Seawater cannot be suctioned from either the Low Sea Chest or the Ice Sea Chest

Then:

  • Pre-stored seawater in two Engine Room Ballast Tanks is used

In this condition:

  • Only essential cooling systems are kept in operation
  • Non-essential consumers must be shut down to conserve seawater

This explanation is based on:

  • Onboard observations
  • System manuals

The diagram used was personally drawn based on the IAS HMI view, simplified for clarity.

Similar systems may exist on other ice-classed vessels.
This is the first time I have personally encountered this configuration.

The purpose of this post is not to describe every pipe and heating detail,
but to explain how sea chest operation is managed in ice-covered seas.

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About me

Hello! I’m an ETO from Myanmar, currently working on LNG tankers. Welcome to ETO Insights, a place where I share my ongoing learning experiences and observations about marine electrical systems.

In my work on oil products, chemical, and gas tankers, I’ve faced many technical challenges and learned a lot along the way. I don’t consider myself an expert—there’s always room to grow—but I hope that by sharing what I’ve experienced, I can help other ETOs, marine engineers, and anyone interested in marine electrical systems.

My goal with ETO Insights is to provide practical information, lessons, and tips that may support safer and more efficient marine operations. I hope these insights are useful, and I also welcome your questions, feedback, and shared experiences—because I’m still learning, just like you.

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